009 Distributor Water Proof Kit, Black, 2 Pieces

Product Overview

Protecting your air-cooled Volkswagen''s ignition system is paramount, especially when you are pushing the limits off-road or running an exposed engine configuration. The EMPI 009 Distributor Water Proof Kit is a fundamental upgrade for any enthusiast who refuses to let a little rain or a deep puddle cut their adventure short. In the world of vintage VWs, moisture is the ultimate enemy of consistent spark. When water infiltrates the distributor cap or settles on the coil terminals, it creates a path for high-voltage electricity to arc to ground rather than reaching your spark plugs. This results in the dreaded engine stumble, misfires, or a complete stall in the middle of a trail. This two-piece kit provides a robust, physical barrier that shields your critical electrical components from the elements, ensuring that your 1600cc to 2332cc powerhouse stays running smooth regardless of the weather conditions.

Designed with the rugged demands of Baja Bugs, Sand Rails, and Manx-style buggies in mind, these black protective sleeves offer a sleek, low-profile look that integrates perfectly into any engine bay. While they are a "must-have" for off-roaders, they are equally beneficial for street-driven Beetles and Ghias running without deck lids or using "stand-off" kits for improved cooling. The kit includes two specialized boots: one specifically contoured to fit the Bosch or EMPI style 009 centrifugal advance distributor, and a second boot designed to encapsulate the ignition coil. By sealing the connection points where the spark plug wires and the coil wire exit, you effectively create a weather-resistant vault for your ignition timing. Don''t leave your reliability to chance when a simple, cost-effective solution from Appletree Automotive can keep your spark hot and your engine firing on all four cylinders.

Vehicle Fitment

This kit is designed to fit a wide range of air-cooled Volkswagens and custom kit cars utilizing the 009 style distributor. Compatible models include:

• Volkswagen Type 1: Beetle and Super Beetle (All years with 009 distributor).
• Volkswagen Type 2: Bus, Transporter, and Kombi (1950-1979).
• Volkswagen Type 3: Fastback, Squareback, and Notchback.
• Volkswagen Type 181: The Thing.
• Karmann Ghia: All years equipped with upright air-cooled engines.
• Custom Applications: Baja Bugs, Meyer''s Manx, Sand Rails, and Dune Buggies.
• Engine Compatibility: Fits 1200cc, 1300cc, 1500cc, and 1600cc based upright engines.

Technical Specifications

• Part Number: 00-9315-0
• Component Count: 2 Pieces (1 Distributor Boot, 1 Coil Boot).
• Material: High-grade, flexible heat-resistant synthetic rubber.
• Color: Classic Black.
• Compatibility: Designed specifically for 009 centrifugal advance distributors (Bosch, EMPI, and other clones).
• Coil Fitment: Fits standard-sized ignition coils (e.g., Bosch Blue, Silver, or Red coils).
• Function: Prevents moisture, dust, mud, and debris from entering the distributor cap and coil terminals.
• Installation: Slide-over design for easy fitment over existing ignition wires.

Pro Tips from the Appletree Specialist

Tip 1: The Dielectric Grease Advantage

For the ultimate waterproofing seal, I always recommend applying a small bead of dielectric grease (silicone grease) to the inner rim of the boots where they meet the distributor body and the coil. Additionally, apply a small amount where the ignition wires exit the top of the boots. This doesn''t just keep water out; it prevents the rubber from "sticking" to the components over time due to engine heat, making future tune-ups much easier. It also provides an extra layer of insulation to prevent voltage leaks in high-humidity environments.

Tip 2: Proper Wire Routing and Tension

When installing the distributor boot, ensure that your spark plug wires are routed cleanly and aren''t pulled too tight. If the wires are under high tension, they can deform the top of the rubber boot, creating a small gap where moisture can seep in. I like to gather the wires at the top and use a small, black zip-tie around the neck of the boot. This creates a "snout" that points upward or away from the engine, ensuring that any water running down the wires is diverted away from the distributor cap entirely.

Tip 3: Routine Inspection in Humid Climates

If you live in a coastal area or a very humid climate, don''t just "set it and forget it." Even with a waterproof kit, temperature changes can occasionally cause minor condensation to build up inside the boots. Once or twice a season, I suggest sliding the boots up to inspect the distributor cap and coil terminals for any signs of green oxidation or moisture. Wipe everything down with a clean rag and slide the boots back into place. This proactive maintenance ensures that your EMPI 009 kit continues to provide maximum protection for the life of your engine.