Fuel Hose, 1/4 5 Foot Roll

EMPI 1/4" Fuel Hose - 5 Foot Roll (00-3525-0)

Product Overview

This EMPI 1/4-inch rubber fuel hose is a high-quality replacement designed for the demands of aircooled Volkswagen fuel systems. Sold in a convenient 5-foot roll, this hose provides ample length for routing lines from the fuel tank to the pump or from the pump to the carburetor in most Beetle, Karmann Ghia, and Dune Buggy applications.

VW Fitment & Compatibility

This hose is specifically sized for 1/4-inch (approximately 6mm) fittings. While many original German Volkswagen applications utilized 5mm or 7mm braided lines, this 1/4-inch hose is the industry standard for the majority of aftermarket fuel pumps, performance carburetors (such as Weber or Dellorto), and common inline fuel filters. Always verify your fitting size before installation to ensure a snug, leak-free fit.

Pro Tech Tips for Fuel Line Maintenance

Tip 1: Use Proper Fuel Hose Clamps. Never rely on a "press-fit" connection for your fuel system. Always secure your 1/4-inch hose with high-quality stainless steel clamps or fuel-injection style clamps. Avoid over-tightening to the point where the rubber is pinched or cut, as this creates a failure point that could lead to engine fires.

Tip 2: Inspect for Ethanol Damage Annually. Modern pump gas contains ethanol, which can be aggressive toward older rubber compounds. Even with high-quality EMPI hose, you should inspect your lines every season. Look for "checking" (fine surface cracks) or brittleness. If the hose feels hard or shows visible cracks when flexed, replace it immediately to maintain safety.

Tip 3: Lubricate Barbed Fittings. If you are struggling to slide the hose onto a fuel pump or carburetor barb, apply a very small amount of silicone spray or a drop of dish soap to the fitting. This allows the hose to slide on completely without tearing the inner rubber liner, ensuring a superior seal and preventing internal debris from entering your fuel system.