Baja Exhaust, 1-1/2 with Quiet Muffer, Raw

EMPI Baja Exhaust with Quiet Muffler - 1-1/2" Raw Steel

Performance and Clearance for Your VW Baja

The EMPI Baja exhaust system is a staple for Volkswagen enthusiasts looking to balance off-road performance with a manageable sound profile. Designed specifically for 1300cc to 1600cc upright aircooled engines, this system utilizes 1-1/2 inch tubing to increase exhaust flow and boost horsepower. The high-mount design provides the essential ground clearance needed for rugged terrain, making it the perfect choice for Beetle Bajas and Dune Buggies.

VW Fitment and Compatibility

This exhaust kit is engineered for versatility. It fits standard 1300cc, 1500cc, and 1600cc engines and is designed to remain compatible with your vehicle's heater system. The kit includes the necessary aluminum flex hose to maintain heat functionality. It features a heavy-duty 3-bolt flange for a secure, leak-free connection between the header and the muffler, and comes complete with a chrome-tipped quiet muffler for a classic look and refined tone.

Pro Tech Tips for Installation

Strip the Storage Coating: The black finish on this exhaust is a temporary coating applied to prevent rust during shipping and storage; it is not a high-heat paint. For the best results, strip this coating off and apply a dedicated high-temperature header paint or ceramic coating before installation to prevent peeling and surface rust.

Verify Gasket Sealing: When mounting the 3-bolt flange, ensure both surfaces are perfectly clean. Using a small amount of high-temp copper RTV silicone along with your gaskets can help prevent exhaust leaks that often lead to annoying "popping" sounds on deceleration.

Check Body Clearance: Because Baja conversions vary in how the rear apron is cut, always mock up the exhaust before final tightening. Ensure there is at least an inch of clearance between the muffler and any bodywork or wiring to prevent heat transfer and potential damage to your paint or electrical system.