Brake Cable Shortening Kit

EMPI Brake Cable Shortening Kit (Part #5588)

Custom VW Fitment & Application

The EMPI Brake Cable Shortening Kit is an essential component for builders working on custom VW projects. This kit is specifically designed for Sand Rails, Dune Buggies, and custom kit cars where standard-length Volkswagen Beetle emergency brake cables are too long for the chassis. It allows you to adapt stock-style cables to fit rear disc brake conversions or custom handbrake placements with precision.

Pro Tech Tips for Installation

Tip 1: Clean Cuts Prevent Fraying. When shortening your brake cable, avoid using standard wire cutters which can crush and fray the steel strands. Instead, use a high-speed rotary tool with a cutoff wheel or a dedicated cable shear. This ensures a clean, round end that slides easily into the shortening kit housing without snagging.

Tip 2: Secure the Set Screw. To prevent the cable from slipping under heavy tension, apply a small drop of blue (medium-strength) threadlocker to the Allen bolt before tightening. Ensure the bolt is torqued firmly against the cable to create a mechanical "bite" that won't vibrate loose during off-road use.

Tip 3: Pre-Stretch and Re-Adjust. Before final operation, perform a "stretch test." Engage the parking brake firmly several times while the vehicle is stationary to allow the cable to seat fully within the shortening kit. Check the jam nut and adjust the tension one last time to ensure there is no excess play in the handle.