Alternator & Generator Pulley, Billet Aluminum, Black, EMPI

OVERVIEW

Upgrade your air-cooled Volkswagen engine with the precision engineering of the EMPI Billet Aluminum Alternator and Generator Pulley. While stock stamped-steel pulleys are prone to warping, wobbling, and causing premature belt wear, this billet aluminum masterpiece is CNC-machined to ensure it spins perfectly straight and true. The high-grade aluminum construction provides a significant reduction in rotational mass compared to heavy cast alternatives, while the black anodized finish offers a sleek, modern aesthetic that complements any high-performance engine bay. Whether you are building a show-winning Cal-Look Beetle or a rugged off-road rail, this pulley eliminates the harmonic vibrations often found in inferior components, protecting your alternator or generator bearings from unnecessary stress.

Beyond its functional superiority, this pulley is designed for the enthusiast who demands both form and function. The deep black anodizing doesn''t just look incredible; it provides a durable layer of protection against the elements, preventing the oxidation and pitting common in raw aluminum parts. This pulley is specifically engineered for 12-volt systems and features a precision-cut keyway for a secure fit on the shaft. Please note that because of the thickness and design of the billet material, this pulley requires a specialized nut and washer set (Part # 16-9708-0) as well as a specific shim set (Part # 16-9709-0) to achieve proper belt tension and secure mounting. Don''t settle for the "standard" look when you can provide your VW with the reliability and style of a high-performance billet component.

FITMENT

This pulley is designed for 12-Volt Alternators and Generators on the following air-cooled Volkswagen models:

• Volkswagen Type 1 Beetle: 1967 through 1979 (Sedan and Convertible)
• Volkswagen Type 2 Bus: 1967 through 1971 (1600cc engines)
• Volkswagen Karmann Ghia: 1967 through 1974
• Volkswagen Type 181 Thing: 1973 through 1974
• Custom Applications: Any VW-based Dune Buggy, Sand Rail, or Trike utilizing a Type 1 upright engine configuration with a 12V charging system.

SPECS

• Material: CNC-Machined 6061-T6 Billet Aluminum
• Finish: High-Luster Black Anodized
• Compatibility: Fits standard 12-volt alternators and generators
• Weight: Approximately 1.14 lbs
• Diameter: Standard OEM sizing for proper charging ratios
• Hardware Required: Requires Part # 16-9708-0 (Nut/Washer) and # 16-9709-0 (Shim Set)
• GTIN: 707924354782
• Manufacturer: EMPI

PRO TIPS

1. Master the Shim System for Perfect Tension

Unlike modern serpentine belt systems with automatic tensioners, the VW air-cooled system relies on shims placed between the two halves of the pulley. If your belt is too loose, remove shims from between the halves and place them on the outside of the outer pulley half (under the nut). If the belt is too tight, add shims between the halves. You should aim for about 1/2 inch of deflection in the belt when pressed firmly with your thumb. Never leave extra shims off the car; they must stay on the shaft (either inside or outside the pulley) to ensure the nut can be torqued down properly against the shoulder of the shaft.

2. Always Use the Correct Billet-Specific Hardware

One of the most common mistakes builders make is trying to reuse the stock thin-walled nut and wavy washer from a stamped steel pulley. Because this EMPI pulley is machined from a solid block of aluminum, the mounting face is thicker and requires the specialized Billet Pulley Nut and Washer Kit. Using the wrong hardware can result in the nut bottoming out before the pulley is actually tight, or worse, stripping the threads on your alternator shaft. Double-check that you have Part # 16-9708-0 in your cart to ensure a safe and professional installation.

3. Verify Vertical Belt Alignment

Whenever you install a new top pulley, it is vital to check the alignment with your crankshaft pulley. Use a straight edge held against the face of the bottom pulley and extend it up toward the top pulley. If the belt is running at an angle, it will generate excessive heat, flip over at high RPM, or wear out the belt in a matter of miles. If the alignment is off, you may need to adjust the position of the alternator/generator in the stand or check if your alternator stand is seated correctly on the engine block. A perfectly aligned belt is the secret to a reliable cooling system and a long-lasting charging system.