Aluminum Flat Stock 1in x 1/8in 4ft ALL22250-4

OVERVIEW

When it comes to custom fabrication for your air-cooled project, having the right materials on hand is the difference between a professional finish and a backyard hack job. The ALLSTAR PERFORMANCE Aluminum Flat Stock is a staple in any serious VW builder''s shop. At 1 inch wide and 1/8 inch thick, this 4-foot length of premium aluminum provides the perfect balance of structural integrity and lightweight performance. Whether you are building a high-performance drag Beetle or a rugged off-road Baja Bug, this flat stock is engineered to meet the demands of the racing world. Allstar Performance is renowned for creating components that withstand the rigors of the track, and this raw aluminum stock is no exception, offering a clean, uniform surface that is ready for cutting, drilling, and shaping right out of the box.

The versatility of this aluminum flat stock makes it indispensable for air-cooled Volkswagen enthusiasts. In the world of Type 1, Type 2, and Type 3 vehicles, weight management and corrosion resistance are always top priorities. This material is ideal for fabricating custom dashboard switch panels, securing oil cooler mounts, creating lightweight battery hold-downs, or even crafting bespoke brackets for ignition coils and fuel line clips. Unlike heavy steel alternatives, this aluminum stock won''t add unnecessary bulk to your chassis and naturally resists the elements, making it a superior choice for exposed components on sand rails, dune buggies, and Meyers Manx-style builds. It is easy to work with using standard shop tools, allowing you to achieve precise bends and clean holes without the need for heavy industrial machinery.

FITMENT

This universal fabrication material is commonly used on the following air-cooled Volkswagen models and custom applications:

• Volkswagen Beetle: All years (1946-1979) including Standard and Super Beetle.
• Volkswagen Karmann Ghia: All years (1955-1974).
• Volkswagen Bus / Type 2: All Split Window and Bay Window models (1950-1979).
• Volkswagen Type 3: Squareback, Fastback, and Notchback models (1961-1973).
• Volkswagen Thing / Type 181: All years (1968-1983).
• Custom Off-Road: Sand Rails, Dune Buggies, Meyers Manx, and Baja Bugs.
• Racing Applications: Drag cars, autocross builds, and vintage rally VWs.

SPECS

• Brand: Allstar Performance
• Part Number: ALL22250-4
• Material Type: High-Grade Aluminum
• Width: 1.000 Inch
• Thickness: 0.125 Inch (1/8 Inch)
• Length: 48.000 Inches (4 Feet)
• Finish: Natural Raw Aluminum
• Weight: Approximately 0.4 lbs
• Application: Universal Fabrication / Structural Support

PRO TIPS

1. Prevent Work Hardening and Cracking

When bending 1/8 inch aluminum flat stock, it is vital to remember that aluminum has a grain structure. To avoid cracking the material at the bend point, always try to bend across the grain rather than parallel to it. Furthermore, avoid using a sharp 90-degree edge on your vice; instead, use a slightly rounded mandrel or "soft jaws" to create a small radius at the bend. This distributes the stress and prevents the aluminum from becoming brittle or snapping, ensuring your custom VW brackets remain strong for years to come.

2. Use Proper Lubrication for Clean Cuts

Aluminum is a "sticky" metal that tends to load up on drill bits and saw blades, which can lead to jagged edges or broken tools. When drilling holes for mounting or using a jigsaw to cut your flat stock to length, always use a lubricant specifically designed for aluminum or a simple wax stick. Even a quick spray of WD-40 will significantly improve the quality of the cut and extend the life of your drill bits. This is especially important when you are trying to achieve the high-end look required for a show-quality Volkswagen interior or engine bay.

3. Guard Against Galvanic Corrosion

Because you are likely mounting this aluminum flat stock to a steel VW chassis or body, you must be aware of galvanic corrosion. When two dissimilar metals touch in the presence of moisture, they can react and corrode. To prevent this, always paint or powder coat your fabricated brackets, or use a thin nylon washer or rubber shim between the aluminum and the steel mounting surface. If you are using this stock to create an electrical ground point, ensure the contact area is clean, but apply a dab of dielectric grease after assembly to seal out oxygen and moisture.